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VAV Box Single Duct Type
  • VAV Box Single Duct Type
  • VAV Box Single Duct Type
  • VAV Box Single Duct Type
  • VAV Box Single Duct Type
  • VAV Box Single Duct Type
  • VAV Box Single Duct Type
  • VAV Box Single Duct Type
  • VAV Box Single Duct Type

VAV Box Single Duct Type

Description:

VAV BOX (Single Duct Type) is a high-technology product that our company has carefully researched, developed, and refined.

A VAV BOX (Variable Air Volume) is a component of an HVAC system (Heating, Ventilation, and Air Conditioning) designed to regulate the volume of conditioned air supplied to different zones or rooms within a building.

Unlike constant air volume systems, a VAV BOX modulates the airflow according to the specific heating or cooling demand of each individual zone, resulting in significantly improved energy efficiency—especially in applications such as shopping malls, schools, hospitals, and office buildings.

Parameter:

Product code GSC-VAV
  • A VAV Box (short for Variable Air Volume Box) is a variable airflow control unit—an essential component in HVAC systems (Heating, Ventilation, and Air Conditioning).
    Its primary function is to automatically regulate the volume of supply air in response to the actual thermal demand of each individual space, ensuring that room temperature remains stable at the preset setpoint.


    Construction and Materials

    A standard VAV Box typically consists of the following components:

    • Casing: Made of galvanized steel or corrosion-resistant stainless steel

    • Air damper: Aerodynamically designed to minimize pressure loss and noise

    • Airflow sensor: Differential pressure-based measurement for accurate airflow control

    • Actuator: Electric or pneumatic type

    • Controller: Fully compatible with DDC and BMS systems

    • Thermal and acoustic insulation: Maintains temperature stability and reduces noise transmission within the duct system


    VAV Box Manufacturing at G-SORA

    1. Casing Structure

    The casing is fabricated from ZAM-coated steel or Z275 galvanized steel, with a thickness of 1.0 mm, providing excellent structural rigidity and long-term durability.

    • ZAM steel (Nippon Steel):
      A special alloy composed of 91% zinc, 6% aluminum, and 3% magnesium. This material has been tested and proven to offer up to 10 times higher corrosion resistance than conventional steel, complying with JIS G3323 (Japan) standards.

    • Z275 galvanized steel:
      Features a zinc coating mass of 275 g/m², forming a robust protective layer that significantly extends product service life.
      Fully compliant with major international standards, including JIS G3302 (Japan), BS EN 10346 (Europe), AS 1397, and ASTM A792 (USA).


    2. Control System – Belimo

    The Belimo controller is integrated with advanced features to optimize system performance and control accuracy:

    • Monitoring and regulation of room temperature or indoor air quality (CO₂)

    • Communication support via BACnet MS/TP or Modbus RTU

    • Connectivity with peripheral devices through MP-Bus or analog/digital I/O signals

    • Built-in NFC antenna for simplified commissioning, operation, and maintenance


    3. Advanced Acoustic Insulation Material

    The internal acoustic lining has a thickness of 25 mm and is certified according to international standards for sound insulation, fire resistance, and health safety.

    • Thermal conductivity (ASTM C518): 0.035 W/m·K, ensuring excellent insulation performance

    • Mold resistance (ASTM C1338): No fungal growth under normal operating conditions

    • Wide operating temperature range: –80°C to +100°C

    • Fire performance: Class 0 in accordance with BS 476 Part 6 & 7

    • Smoke toxicity compliant with EN 45545-2


    How a VAV Box Regulates Airflow

    A VAV Box is designed to modulate the supply airflow of conditioned air to individual zones.

    Unlike CAV (Constant Air Volume) systems that deliver a fixed airflow rate, a VAV Box adjusts airflow based on actual thermal load. This modulation is achieved through a damper controlled by an actuator and sensors, integrated with a DDC (Direct Digital Control) or BMS (Building Management System).

    The Single Duct configuration is the simplest and most cost-effective type of VAV Box. It uses a single supply duct and one modulating damper, resulting in lower pressure losses and reduced installation costs compared to dual-duct or fan-powered VAV systems.

    This configuration is ideal for cooling-dominant buildings or applications where heating is handled separately via reheat coils.


    Advantages of Single Duct VAV Boxes

    Energy Efficiency and Reduced Operating Costs

    By controlling airflow instead of supply air temperature, VAV systems can reduce fan energy consumption by 30–50% and significantly decrease the load on central cooling equipment.

    Precise Zonal Temperature Control

    Each zone operates independently, maintaining the desired temperature and eliminating uneven cooling issues such as “cold at the front, warm at the back.”

    Quiet Operation and Low Maintenance

    • Aerodynamic design and acoustic lining ensure sound levels below 35 dBA

    • Minimal moving components result in low maintenance requirements, primarily limited to sensor cleaning and periodic damper inspection


    Applications of VAV Boxes in HVAC Systems

    Single Duct VAV Boxes are widely applied across various building types—from commercial high-rises and hospitals to luxury residential developments.

    Each environment presents unique operational and microclimate requirements, and VAV systems provide flexible zonal control to achieve optimal performance, acoustic comfort, and thermal stability.


    Office Buildings and Shopping Centers

    In high-rise buildings, shopping malls, and open-plan offices, Single Duct VAV Boxes enable:

    • Uniform air distribution to workspaces and meeting rooms

    • Easy connection to flexible ducts and standard ceiling diffusers

    • Reduced excess static pressure and lower central fan energy consumption

    • Adaptability to space reconfiguration (partitions, flexible office layouts)

    This is the most common application due to its cost-effectiveness and long-term operational stability.


    Hospitals, Laboratories, and Cleanrooms

    In environments requiring strict pressure and cleanliness control, VAV Boxes play a critical role by:

    • Maintaining positive or negative pressure differentials (operating rooms, isolation rooms, sterile areas)

    • Controlling air changes per hour (ACH) in compliance with ASHRAE 170 and ISO 14644

    • Stabilizing temperature and humidity without compromising cleanliness

    • Allowing integration of airflow sensors and door status monitoring

    As a result, VAV systems ensure biosafety, energy efficiency, and precise environmental control in modern healthcare and laboratory facilities.


    Luxury Residential and Smart Home Systems

    In high-end apartments and villas, VAV Boxes are used to:

    • Create independent control zones for each room (bedrooms, living rooms, kitchens, etc.)

    • Integrate with smart thermostats for automatic temperature control

    • Minimize noise and enhance occupant comfort

    • Optimize energy consumption for central AHU or VRF systems

    The integration of VAV Boxes with smart control platforms (IoT/BMS) enables modern residential buildings to achieve the highest standards of energy efficiency and indoor comfort.


    Installation and Commissioning Guidelines

    Installation Position and Duct Connection

    • Install according to the airflow direction indicated on the casing

    • Use flexible duct connectors and acoustic gaskets to prevent vibration and air leakage

    • Employ vibration-isolated supports to minimize noise transmission through ceilings

    Airflow Balancing and Calibration

    • Perform air balancing using calibrated measurement instruments after installation

    • Adjust damper positions and airflow setpoints via the DDC interface to meet design requirements

    Pre-Commissioning Safety Checks

    • Verify proper operation of actuators, sensors, wiring, and reheat coils (if applicable)

    • Ensure compliance with UL or CE standards before system startup

    When properly installed and maintained, VAV Boxes deliver stable airflow control, high operational efficiency, and significant energy savings for modern HVAC systems.

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