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Standard Aluminum Foil Tape
  • Standard Aluminum Foil Tape
  • Standard Aluminum Foil Tape

Standard Aluminum Foil Tape

Description:

Strong Adhesive: High-tack bonding for easy application without the need for pre-heating.

Moisture & Vapor Barrier: Effectively prevents moisture ingress and vapor transmission to maintain cooling performance.

Thermal Reflectivity: Excellent heat and UV radiation reflection for improved energy efficiency.

Pure Aluminum Construction: Non-conductive and safe for various installation environments.

Versatile HVAC Use: Perfectly suited for sealing air ducts, cold storage insulation, and industrial thermal barriers.

Joint Sealing: Provides a secure seal for insulation joints, enhancing overall system protection.

Cost-Effective: A budget-friendly solution that ensures rapid and efficient project completion.

Parameter:

Product code BKB-1
Total Thickness 36 Micron
Aluminum Foil Backing Thickness 16 Micron
Adhesion to Steel 12 N/25mm
Polished / Glossy Finish 25 cm
Tensile Strength 25 N/25mm
Elongation 3.0 %
Operating Temperature Range -20 to +80°C
Dimensions W48mm x 25mL (25m/roll)
  • Structure and Characteristics of Aluminum Foil Tape

    Composition of the Aluminum Layer and Adhesive

    Standard aluminum foil tape is typically made of three main layers:

    • Base layer: Pure aluminum foil with a thickness of 16 microns, providing a reflective surface for heat reflection and mechanical durability.

    • Adhesive layer: Solvent-based acrylic adhesive with strong bonding performance on various surfaces, especially metal, plastic, and insulation materials.

    • Release liner: A silicone release paper that protects the adhesive during storage and allows easy peeling during installation.

    This layered structure enables aluminum foil tape to deliver key functions such as heat resistance, fire resistance, vapor sealing, and improved durability for insulated materials.


    Role of the Silicone Release Liner in Installation

    Although often overlooked, the silicone release liner plays a crucial role in making installation faster and more professional. Its smooth, non-stick surface protects the adhesive from oxidation, drying, or contamination before use.

    During installation, workers simply peel off the liner and the tape is ready to apply—no heating or additional treatment required. This is especially beneficial in industrial environments where speed and precision are critical.


    Identifying Features of Standard Aluminum Foil Tape (36 Microns)

    Typical characteristics of 36-micron aluminum foil tape include:

    • Matte aluminum surface, flat rolled, not overly shiny like decorative foil.

    • Transparent adhesive with a slightly yellowish or milky tone, bonding well to steel and duct surfaces.

    • White release liner, slightly thicker than premium types (easy to peel by hand).

    • When torn by hand, the aluminum layer tears slightly and is less reinforced compared to fiberglass-reinforced aluminum tape.

    These features help distinguish genuine aluminum foil tape from counterfeit products lacking real aluminum or using poor-quality adhesive.

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    Key Features of Aluminum Foil Tape

    In industrial installation, not only adhesion but also reflectivity, insulation, and durability are essential. This is why aluminum foil tape remains a standard material in HVAC, refrigeration, cold storage, and insulation applications.


    Effective Heat and Light Reflection

    The pure aluminum surface provides high reflectivity for heat and sunlight, creating a thermal barrier that reduces heat loss from ducts or cold storage systems.

    • In HVAC ducts, aluminum tape seals joints to reduce cooling energy loss.

    • When used outdoors, reflective properties reduce heat absorption and extend the lifespan of underlying materials.

    Studies in mechanical and electrical engineering show that properly sealed duct systems using high-quality aluminum tape can save 8–12% in cooling energy costs compared to unsealed or poorly sealed systems.


    Fire Resistance and UV Protection

    Fire resistance is a major advantage compared to plastic tapes. The aluminum layer does not ignite; when exposed to flame, it may discolor but does not sustain combustion.

    Additional benefits include:

    • UV resistance: Protects adhesive from degradation under sunlight

    • Oxidation resistance: Helps protect metal surfaces from mild oxidation

    This makes aluminum foil tape suitable for outdoor applications, roofing, and cold storage exposed to harsh weather.


    Moisture Barrier and Thermal Insulation

    Aluminum foil tape has very low vapor transmission, acting as an effective moisture barrier. When applied over insulation joints or mineral wool, it:

    • Prevents cold air leakage

    • Reduces condensation and mold formation

    • Maintains long-term insulation performance

    These properties are essential in HVAC and cold storage installations where humidity directly impacts system efficiency.
     

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    Practical Applications of Aluminum Foil Tape

    HVAC Duct Insulation Installation

    This is the most common use, accounting for about 70% of market demand:

    • Sealing insulation duct joints

    • Reinforcing mineral wool or foam insulation

    • Protecting insulation surfaces from scratches and impact

    Proper application improves both aesthetics and insulation performance.


    Refrigeration and Industrial Cold Storage

    Common uses include:

    • Sealing copper or steel weld joints in condensers and evaporators

    • Sealing foam insulation to prevent thermal leakage

    • Temporary repair of small insulation cracks

    In cold storage environments, using proper cold-resistant aluminum tape (e.g., 36 microns) ensures stable operation without condensation or vapor leakage.


    Surface Covering and Heat Sealing

    In smaller construction or household uses, aluminum tape is used to:

    • Cover roof insulation panels

    • Seal cold room doors to prevent air leakage

    • Patch minor cracks in ducts or frames

    It is ideal for quick repairs and temporary installation due to easy handling and no special tools required.


    Tips for Choosing and Using Aluminum Foil Tape Effectively

    When to Use 36-Micron Tape

    This thickness is ideal for:

    • Sealing central air-conditioning duct joints

    • Reinforcing indoor mineral wool or foam insulation

    • Cold storage or food-processing environments under 80°C

    • Cost-effective applications requiring reliable vapor sealing

    When applied on clean, dry, and relatively flat surfaces, it can maintain adhesion for 2–4 years without peeling.


    Storage and Installation Tips to Prevent Peeling

    Common mistakes that reduce adhesion:

    • Applying on dusty, oily, or wet surfaces

    • Storing tape in high temperature, causing adhesive drying

    • Not pressing firmly, leaving air bubbles

    Best practices:

    • Clean surface with alcohol or dry cloth

    • Apply firmly, pressing from center outward to remove air bubbles

    • Store in dry, cool environment below 35°C


    Improving Outdoor Durability

    If 36-micron tape must be used outdoors:

    • Apply double-layer overlap at joints for stronger adhesion

    • Add UV-protective coating over the tape

    • Apply during cool hours (morning or late afternoon)

    While not equal to premium-grade tape, proper technique allows standard tape to meet 70–80% of outdoor performance requirements.


    Conclusion

    Standard 36-micron aluminum foil tape is an economical and effective solution for indoor or moderate-temperature environments. When properly applied, it provides good durability, moisture resistance, thermal insulation, and heat reflection. Selecting the right tape for the environment ensures long-term performance and cost efficiency, making it a reliable choice for small to medium industrial projects.

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