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Insulated Flexible Air Duct
  • Insulated Flexible Air Duct
  • Insulated Flexible Air Duct
  • Insulated Flexible Air Duct

Insulated Flexible Air Duct

Description:

Lightweight, easy to transport, no external insulation required

25mm thick insulation layer – extends duct lifespan

Fully airtight, withstands high pressure >2500Pa

Stable operation from -30°C to 150°C

ROHS compliant – environmentally friendly and safe for health

Quick installation, flexible for tight spaces

Suitable for central air conditioning, ventilation, and smoke extraction

Parameter:

Product code OMCN
Duct Diameter Range D100mm – D400mm
Inner Core Fire Resistance ASTM D635 ; UL 94
Bending Radius 0.54 × D (mm)
Operating Temperature Range -30°C to 150°C (ASTM D4591)
Maximum Air Velocity 30 m/s
Working Pressure > 2500 Pa ; t = 2 hours
Water Vapor Permeability 1.15 ng/N·s (ASTM E96)
Longitudinal Tear Strength 250 N (ASTM E345)
Standard Length 8 m / duct
EU Hazardous Substances Restriction (ROHS – 2001/95/EC) Outer jacket complies with ROHS – 17ZGC0323001RR (**)
Outer Jacket Fire Resistance Class 1 (BS 476: Part 7 : 1997)
  • Key Features of Insulated Flexible Air Duct D100

    Insulation Structure and Reinforced Aluminum Layer
    The D100 insulated flexible air duct consists of three main layers: an inner flexible aluminum core reinforced with spiral steel wire, a middle layer of 25mm thick fiberglass insulation (density 22kg/m³), and an outer white foil jacket. This structure provides flexibility, heat resistance, and sound insulation.

    • The multi-layer soft aluminum core offers high strength, good elasticity, and easy bending during installation.

    • The fiberglass insulation helps retain temperature inside the duct and minimizes heat loss.

    • The outer foil layer reflects heat, resists moisture, and meets ROHS 17ZGC0323001RR standards.

    • Thanks to this structure, the duct operates stably from -30°C to 150°C for long-term performance.


    Superior Flexibility and Airtight Performance
    The airtight capability of the D100 insulated flexible duct is enhanced by its spiral steel reinforcement, preventing deformation when bent or stretched.

    • Longitudinal tear strength reaches 250N (ASTM E345).

    • Working pressure >2500Pa for 2 hours without air leakage.

    • Fire-resistant inner core meets ASTM D635 and UL 94, helping limit toxic smoke spread during fire incidents.


    Flexible Installation for Any Space
    With a bending radius of only 0.54 × diameter (≈54mm for D100), the duct can:

    • Be installed in tight spaces, corners, false ceilings, or obstructed areas.

    • Connect easily with round, oval, or rectangular fittings.

    • Lightweight design simplifies transport and installation without increasing structural load.

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    Benefits of Using Insulated Flexible Duct in HVAC Systems

    Efficient Thermal and Acoustic Insulation
    More than 30% of energy loss in HVAC systems can occur through uninsulated ducts. The D100 insulated duct helps maintain stable air temperature:

    • 25mm fiberglass layer with low thermal conductivity minimizes heat transfer.

    • Cold air stays cold and warm air stays warm throughout the duct path.

    • Insulation also reduces airflow noise, ideal for hotels, offices, hospitals, and meeting rooms.


    Energy Saving and Cost Reduction

    • Reduces load on air conditioning and heating systems.

    • Saves 10%–20% energy in large HVAC systems.

    • Minimizes maintenance thanks to stable airflow and pressure.

    Although initial cost is higher than non-insulated ducts, long-term operating savings are significant.


    Safe and Non-Toxic

    • ROHS compliant – free from lead, mercury, cadmium, and harmful substances.

    • Environmentally friendly and does not release toxic gases during fire.

    • Clean, non-irritating, and dust-free during installation.

    Ideal for clean environments such as shopping malls, clean rooms, food factories, and healthcare facilities.

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    Practical Applications of D100 Insulated Flexible Air Duct

    Air Conditioning Systems

    • Delivers cooled air from central AC to rooms in buildings and apartments.

    • Fits easily inside false ceilings without structural modification.

    • Avoids obstacles like beams, wiring, and pipes.

    • Maintains airflow speed up to 30m/s.

    • Ideal for VRV / VRF / concealed ceiling AC systems.


    Fresh Air Supply and Smoke Extraction

    • Removes hot air, smoke, and CO₂.

    • Supplies fresh air to enclosed or crowded areas.

    • Flexible connection with exhaust fans and duct boxes.

    • Operates reliably up to 150°C, suitable for industrial kitchens and workshops.


    Residential and Commercial Use

    • Basement ventilation systems

    • Server rooms / technical rooms

    • Smart homes, villas, and residential AC connections

    Lightweight, durable, and easy to install—reducing construction cost and structural load.


    When to Choose D100 Insulated Flexible Duct

    • When transferring cold or hot air through ceilings or tight spaces

    • When noise reduction is required

    • When working in confined or low-load spaces

    • In branched central HVAC systems

    This product offers an excellent balance of durability – insulation – flexibility – energy efficiency.


    Buying Guide for Genuine Prodetech Insulated Flexible Duct

    Why Choose Prodetech

    • Certified ROHS, ASTM, BS standards

    • Uniform 25mm insulation for better thermal performance

    • Fire-resistant, airtight, and long lifespan

    • Technical support and custom sizing available


    Important Checks Before Purchase

    • Ensure fiberglass insulation is evenly distributed

    • Verify fire resistance and ROHS markings on packaging

    • Avoid unlabeled or unknown-origin products

    • Measure required size accurately (D100, D200, etc.)

    Choosing the correct size and genuine product ensures no air leakage, energy efficiency, and long-term system safety.

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